Clutches are one of those components that you probably don’t
immediately think about when tuning a car, but which nevertheless perform an
essential function in getting the power from your engine
to the wheels.
The role of the clutch is
to connect your engine to your gearbox. When you don’t have your foot on the clutch
pedal, the clutch connects the engine to the gearbox, and in turn your wheels.
This means that a clutch that can hold the torque your engine makes is
essential for your car to go anywhere!
The main figure that
determines whether a clutch
is up to the job is how much torque it can hold. Torque is a measurement of
force. There’s probably a whole blog article on the relationship between torque
and horsepower, but for now let’s keep it simple and say that torque is the
preferred figure for rating clutches because modern turbo-charged engines can
pile on the torque very quickly at low revs. Any clutch you fit needs to be
able to deal with the torque figure your engine is putting out.
Normally, on a standard
engine, a standard factory-fitted clutch is up to the job. There are
exceptions, and the way you drive the car can really make a difference. For
instance, doing repeated hard-launches or kicking the clutch during drifting
can have your clutch slipping in no time.
Once you start tuning the
engine, particularly on torquey turbocharged cars, at some point you will
probably need an uprated or performance clutch. Exactly when can be a bit of
grey area as some vehicles come from the factory with very beefy clutches and transmissions,
while others may be just adequate for the stock torque figure and quickly give
up the ghost when the vehicle is remapped. It also depends how careful you are
with the clutch.
Seeking out know-how on
your specific vehicle is probably the best way to go here. If in doubt, we are
here to help. Our sales team have a huge amount of experience of
selling clutches for all kinds of vehicles and can steer you in the right
direction!
The anatomy of a clutch
If you’ve ever shopped for
a clutch, you’ll know that there are three main components to a clutch – the drive plate, the cover assembly,
and the bearing. There’s also the flywheel, which is bolted onto the clutch and
comes with some performance clutch kits.
Flywheels
A flywheel
is bolted onto the end of the crankshaft and does two jobs. Firstly, it’s a
weight. As the engine spins, the flywheel spins. It smooths out any unevenness
in how the engine works and keeps it turning. It’s also what the drive plate of
the clutch sits against.
Drive plates
A drive
plate, also called a friction plate, is the bit that transmits the torque
from the flywheel to the rest of the transmission. These come in different
materials which can deal with different levels of torque and heat. The material
used effects the torque rating of the clutch.
Clutch cover assembly
A clutch
cover clamps the drive plate onto the flywheel when the pedal is
out. How hard the clutch cover clamps down on the drive plate also effects the
torque rating of the clutch. The springs in the clutch cover assembly dictate
pedal feel to a large extent.
Bearings
A bearing
simply keeps the other components in the clutch turning smoothly. There are a
few different types of these. It’s worth checking whether a clutch kit includes
this, as not all do.
Types of clutches
Depending on how the car
is being driven and how much torque the clutch needs to hold, you will have a
few different types of clutches to choose from.
Organic clutches
An “organic”
clutch is similar to the clutch your car came with from the factory.
The drive plate is a continuous disc, and the material used is designed to be
slipped a bit. While you should avoid unnecessarily slipping your clutch
(particularly under power), if you’re in stop-start traffic or parking some
slippage is probably inevitable.
Fitting an uprated organic
clutch will preserve this ability to slip the clutch. By contrast a paddle
clutch will probably chatter a bit and have much more of an on/off-switch feel.
Generally, on a daily
driven road car, it’s hard to argue with the ease of use of an organic clutch.
The lifespan on organic clutches tends to be better than other types if the car
is getting driven in traffic. It may not be possible to fit one because of the
torque output of the engine however. This would often be when you’d start
looking at paddle
clutches or multi-plate
clutches.
Cerametallic / paddle clutches
You may see these referred
to as both Cerametallic
Clutches and Paddle
Clutches. Cerametallic refers to the material used and, as you’ve
probably guessed, these are a blend of ceramics and metals.
Paddle (or puck) refers to
the shape where instead of a continuous disc, the bits of the drive plate
intended to make contact with the flywheel are in separate segments, known as
“Paddles” or “Pucks”.
This segmented design
means the clutch connects more aggressively when the pedal is let out giving
the clutch a more off/on feel. This is probably ideal on track, but less so if
a car has to be driven in traffic or reversed into a parking space. The more
paddles used, normally the smoother the engagement of the clutch, although
smooth is a relative thing here. You should probably expect some “chatter”
which will feel like a sudden shudder as you let the clutch out.
The combination of
material and shape normally gives these clutches a higher torque capacity than
organic. Because of the different driving characteristics, we generally
recommend that you know what you’re getting into before fitting one of these.
You may not mind the more severe feel of the clutch pedal, or you may not like
it at all.
Other materials
These aren’t the only
materials on offer for clutch drive plates. Depending on what car you have, you
may see different materials like Kevlar
Clutches or Carbon
Fibre Clutches on offer. These typically blend higher torque
capacity with organic clutch like drivability. If in any doubt about the
materials on offer, it’s best to get in touch and talk to our sales team.
Multiplate clutches
Multi-plate
clutches are a technology that
has filtered down from very specialist applications like supercars onto road
cars.
As the name suggests,
instead of one drive plate, the clutch will have several, arranged in a stack. The
total torque it can hold is that of all the plates combined. This means that
you can have an organic, multi-plate clutch which offers a similar pedal feel
to a standard clutch, but which can hold a much higher torque load.
You can also get clutches
using multiple plates of other materials to give a higher torque capacity.
To flywheel or not to flywheel?
While not technically part
of the clutch, you may have the option of upgrading your flywheel
at the same time. There are a couple of reasons you’d want to do this.
Firstly, a flywheel
can wear out. A lot of cars come with a dual mass flywheel now. This is where
the bit that connects directly to the engine is separated from the bit the
drive plate touches by some sort of buffer. This can be springs or bushings. This
is done to further smooth out the workings of the engine. As the springs or
bushings soak up vibrations, they can wear out. By contrast, a solid
cast-iron or chromoly
steel flywheel has no components to wear out. It will probably need
resurfacing when you next fit a clutch, but solid metal lasts a long time.
This is doubly true if you’re
swapping in a harsher performance clutch which will place more load on a dual
mass flywheel. Replacing a worn (or at least wear-prone) dual mass flywheel
with a tough single-mass
flywheel makes a lot of sense as part of a transmission upgrade.
Some higher spec clutches
require an uprated flywheel to mount. Even where they don’t, we’d normally
recommend you upgrade your flywheel when fitting a significantly uprated clutch.
Secondly, your factory
flywheel will have been primarily designed to give a smooth, comfortable, quiet
drive. This probably translates to it being on the heavier side. This has pros
and cons. It means that once the engine is turning it wants to keep turning,
which is good for fuel economy. On the downside, it also means that the engine
is going to be a little reluctant to gain or lose revs. That reluctance can
make shifting gear slower than it would be otherwise.
Replacing this with a
lighter flywheel can make the engine more eager to respond to being “blipped”
for a downshift. It also gives the engine a more eager, free-revving feel. Some
manufacturers offer a choice of how lightweight you want to go.
Lightweight flywheels
A “lightweight”
flywheel will shave a reasonable amount of weight off, whilst still
being pleasant to drive on the road. You may see some sort of trade-off in fuel
economy, and vibration felt (particularly when replacing a Dual-Mass Flywheel),
but the car should stay very driveable. These are normally fine for road use.
Ultra-light flywheels
Some manufacturers go even
lighter and offer an ultra-light
flywheel. These have a significant amount of weight removed from
them. You will probably notice a lot more vibration coming from the engine into
the cabin. You may also find the car less pleasant to drive in traffic or on
hills. These are normally the sort of thing you’d fit on a very tuned weekend car,
or a track car.
What clutch is best for me?
The right choice of clutch
for you is going to depend on a mix of how much torque your vehicle makes, and what
you’re using it for. For a lot of people, either an OE replacement or an
uprated organic clutch are going to be the preferred choice on a road car. Some
of the performance organic clutches on offer can hold a surprisingly high
amount of torque.
Once these aren’t up to
the job, you need to give some careful thought to how the car is going to be used
and how you want the clutch pedal to feel. In some ways this one is a bit
chicken and egg. If you want a car with a nice easy to drive clutch, it might
be worth considering that when planning your future upgrade plan.
Most of our sales team
have been here for over three decades, and have experience of supplying
clutches for everything from humble hot-hatches, to full fledged race-cars, so
if you need any advice please get in touch.
Do I need a Clutch Kit or Individual Components?
As you browse our site, you will probably notice we offer
both clutch
kits and individual
clutch components.
A clutch kit is usually intended to be a complete
upgrade, containing everything you need in one box, including fitting tool and
appropriate bolts are usually provided also. It will have been listed as
fitting a specific vehicle as a kit.
Separate components allow more technical customers to mix
and match the components they need.
Generally, unless you know exactly what combination of
separate parts you need, selecting the clutch kit that best fits your
requirements is the way to go. The components in the kit will have been
carefully selected to work together. The combination of clutch cover and drive
plate will give you a torque figure to work with. It also avoids you replacing
some of the components and then discovering afterwards that others are worn a
similar amount.
We carry an extensive range from AP
Racing, Black Diamond,
Competition
Clutch, DKM Clutch, Exedy,
Helix,
Sachs,
and Xtreme
Clutch.
Still confused?
This is a complicated
topic which we’ve lightly breezed over here. If you’re at all unsure, please get in
touch with our sales team. They can advise on everything from road
use all the way up to dedicated motorsport clutches.
Curious about how clutches work and how they can help your bike's performance? In this article, we dive into the mechanics of a clutch system and how changing and upgrading different components can improve performance and your riding experience.
Owning and operating a motorcycle of any kind involves great levels of fun, but also requires a keen eye on maintenance along with unlimited options to modify the machine and its working parts. One key element at the heart of the engine is the clutch system, which is more important than just transferring power for a multitude of reasons. Aside from its core job of applying the power to the driveline, the clutch in any kind of motorcycle can change the entire characteristics of the machine and also the rider’s experience. Have you been maximizing your time on two wheels? Let’s discuss why clutch performance should be at the top of your thought list before your next ride.
The clutch is the bike's key component in regulating the engine's power to the rear tire - Dean Wilson - Courtesy of Rockstar Energy Husqvarna Factory Racing, Simon Cudby
Clutch Connection Explained
At its most basic function, the clutch is the backbone of power delivery from a motorcycle’s crankshaft to the transmission. With all of this mechanical responsibility comes the importance of the system’s internal components and wear condition. After all, the connection from the rider to the machine’s characteristics and performance relies heavily on clutch components. From the street to the dirt, things like stall control, traction, momentum, power transfer, and more can be improved and controlled with the many optional components available. But how does it work?
Starting with the pull of the clutch lever, a sequence of events occur that transfers the power of the engine to the driveline, the final stop being the rear tire. Whether a cable or hydraulic system, the clutch springs are the first action to relieving or applying pressure to the friction plates within the basket, mediating the crankshaft output to the transmission system and driveline through the inner hub, pressure plate, and clutch basket. When the lever is pulled, the pressure is relieved inside and friction disks are not engaged. As the lever releases, the clutch goes to work through the action of the pressure plate engagement to the clutch pack, increasing friction between the friction discs and plates, thus turning the center hub and applying the transfer of torque to the transmission. It then travels through the gears, to the countershaft, through the chain and sprockets, and finally the rear wheel and tire. As anything goes, wear condition and type of components within are integral to feel and performance. When it’s time to work on or maintain your motorcycle’s clutch, selecting which clutch replacement level or system you’ll be choosing is a decision that hinges on rider needs and expectations.
Learn more about how a clutch works here:
From friction plates to complete clutch assemblies, the value of each component can be found in different forms. The friction discs and drive plates are the most important working contact friction points of engagement, while the options of different spring rates and system combinations can dictate how the transfer of power is modulated. Beyond the clutch packs, components like clutch baskets, hubs, pressure plates, and basket sleeves can all provide added characteristics of oil cooling, wear prevention, power modulation, and options to suit your tastes and needs.
All the parts of the clutch work together to allow the rider to regulate power delivery to the rear wheel.
Clutch Benefits
Breaking down some benefits of a properly operating clutch system comes down to clutch feel, power engagement, and added torque and traction. Riders that have their clutch in top operating condition will feel no slip or loss of power when a load is placed on the system, enjoy a lever feel that is modular and consistent with the engagement of the plates, and enjoy the benefits of efficient power transfer to the rear wheel. Added benefits of oil cooling/circulation within upgraded systems can also affect the clutch’s lifespan, durability, and engine temperature as well. Of course, normal maintenance like oil changes, cable adjustments, and plate inspections are key to the longevity of the system. Choosing different parts when servicing will create the various benefits the rider is looking for.
Rekluse's billet components work together to move more oil through the clutch, increasing durability and decreasing operating temperatures.
Rekluse Products and Your Manual Clutch System
For those who prefer the standard manual clutch, depending on your preference, performance, and demand, Rekluse has multiple options. Core Manual components, TorqDrive Clutch Packs, and Core Manual TorqDrive combination can provide varying levels of performance with different characteristics to suit the rider’s needs.
At the most basic level, a clutch pack replacement into your stock system will breathe new life into your motorcycle. By introducing more friction plates into Rekluse’s world-renowned TorqDrive Clutch Packs they're able to vastly improve performance characteristics and add up to 25% torque increases over stock, giving the rider more drive and acceleration. In most applications, Rekluse’s basket sleeves will fit into the stock clutch basket, aiding in its lifespan and keep modulation smooth, all while keeping the stock clutch cover. The addition of Core Manual components introduces billet construction to the inner hub, pressure plate, and lighter overall weight, giving the system superior durability and lifespan and improving oil flow within the system. The extra friction disks result in more torque at the rear wheel, while the overall weight reduction and increased oil flow offer benefits like longer lifespan and improved clutch feel.
TorqDrive Clutch Pack delivers a high performance manual clutch within an OEM clutch footprint
Combining it all together in Rekluse’s flagship manual clutch system, the Core Manual TorqDrive kit is used by top factory race teams worldwide and was the clutch of choice for recent champions like, Aaron Plessinger (2018 250 West SX/MX Champion), and Dylan Ferrandis (2019 250 SX Champion). Options like spring rate changes add to the tunability of the system, offering a stock feel or lighter-than-stock feel, depending on the rider’s demands. As mentioned prior, connection to power, added torque, better oil cooling capability, and the confidence that comes with a quality product are all added benefits of these systems. While a manual configuration is what many riders are used to, the option of making your motorcycle clutch system automatic is an entire other option to change ride characteristics, power delivery, and more, and has even been trusted at the highest level by the Monster Energy / Yamalube / Star Racing Yamaha race team over the 2019 season. Dylan Ferrandis’ 1-1 finish with Rekluse’s RadiusCX clutch at Redbud was the highest testament to automatic clutch performance.
Core Manual TorqDrive is Rekluse's premier manual clutch, combining their Core and TorqDrive technologies into one package. Check it out here
Automatic Clutch Options
For riders that want to go the route of an automatic clutch configuration, there are many (sometimes surprising) benefits to it. The ability to stall your motorcycle is eliminated by Rekluse’s proprietary EXP technology, and centrifugal force automatically engages and disengages the clutch pack based on RPM. Beyond this, advanced riders can see benefits like increased momentum in corners and still use the clutch lever just like they always have.
The EXP disk is the part that gives an auto clutch its automatic functionality.
Beginners and advanced riders alike often find that less clutch usage can add to the ease of riding and reduce overall fatigue. With optional spring and wedge options available, tunability and power delivery characteristics of this EXP system are open to rider preferences. The clutch lever still functions as it always did, and this system can connect the rider to the experience longer via less mental and physical taxation. The benefit? Longer, care-free rides equaling happier riders.
Rekluse offers three different options of auto clutch packages, each with varying levels of performance and modification. Beginning with the RadiusX system, this product offering utilizes the stock basket, hub, and pressure plate, but adds Rekluse’s EXP auto clutch disk and TorqDrive friction disks, resulting in high performance characteristics and an auto clutch configuration. Adding Core technology into the mix, the Core EXP 3.0 package includes Rekluse’s billet core, their EXP auto clutch, and utilizes your stock friction disks. Culminating everything into the highest performance auto clutch setup on the market, Rekluse’s RadiusCX system combines Core, EXP, and TorqDrive technology into a race-ready configuration that offers all of the aforementioned benefits of the added oil cooling and reduced weight and a level of auto clutch that has never been matched.
Star Racing Yamaha utilized RadiusCX throughout the 2019 Lucas Oil Pro Motocross season. Hear from the rider and the team why they chose to run auto clutches:
Engine/Clutch Life and Heat
With any level of off-road motorcycle, the demands of riding at various skill levels and conditions can lead to stress and strain on the machine as a whole over time. Naturally, the friction-based transfer of power inside of the clutch system is a source of engine heat. Heat is a large factor in clutch fade and wear, and clutch fade is power loss and slippage from the crankshaft to the transmission due to excess heat in the clutch. The opportunity to lower operating oil temperatures can improve the performance and also add to the lifespan of both the clutch system and overall engine package.
Rekluse Core technology is designed to optimize oil flow through the clutch
With the added benefits of both the TorqDrive friction disks and billet internal components, operating temperatures are lowered while oil circulation is improved by design and function. Physical wear is prolonged with these billet machined pieces and all of the aforementioned traits of the motorcycle’s characteristics are affected by heat and directly transfer over to the rider, so keep it cool and your motorcycle will thank you!
As any passionate rider does, keeping your dirt bike in peak operating performance is the best way to provide the best experience. Whether you’re a racer, a weekend warrior, trail rider, or a few and far between enthusiast, doing your research and investing into your clutch system is one of the most noticeable and valuable things a rider can do. Understanding the way everything works is important, and all of the information that is mentioned in this article can be referenced further at www.rekluse.com via their extensive information catalog.