What are the benefits of stainless steel fittings?

09 Apr.,2024

 

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The first hydrocarbon pipelines recorded in history were in China around 500 BC. They were made of bamboo. Since then, this technology has evolved dramatically. In the U.S., the first oil pipeline is believed to have been built in 1862 in Pennsylvania. Today, there are over 2.6 million miles of oil and gas pipelines across the nation.

Oil and gas pipelines are constructed using different materials depending on the use, size, and environmental requirements of a given application. These materials include stainless steel, nickel alloys, and plastics. Stainless steel is the most common material for oil rigs and piping systems. As such, most fittings — including flanges — are made from steel.

Here are seven benefits of using stainless steel flange fittings.

1. Corrosion Resistance

Liquid and gas flow in oil pipelines will often cause internal corrosion within the piping systems. Corrosion remains a huge concern within the oil and gas industry, as it costs the U.S. economy approximately $9 billion every year. Stainless steel is highly resistant to corrosion compared to other metals. This makes this material an ideal choice for pipe flanges and fittings.

2. Versatility

Stainless steel is highly versatile. Different materials such as nickel, molybdenum, or nitrogen can be added to enhance the properties of stainless steel. You can utilize the different standard dimensions and specifications to order stainless steel flanges for a variety of environments. This allows the pipe flanges to fit a wider range of applications both indoors and outdoors.

3. Strength

Any system is only as strong as its weakest part. Weld fittings and joints are traditionally weak points for any liquid and gas flow equipment. The addition of titanium and molybdenum increases its tensile strength, reducing the chance of warping or deformation. Alternatives such as aluminum are soft and may not work under high temperatures or pressure.

4. Temperature and Pressure Tolerance

Stainless steel flange fittings can withstand high pressure and temperatures depending on the metal grade used. ASTM A182 flanges can handle extreme temperatures of about 500 to 800 degrees Celsius. ASTM, API, or ANSI classifications may provide an excellent guideline to the right pressure class for your application.

5. Value

Stainless steel fittings are highly durable. Your pipe flanges may last for decades, supporting liquid and gas flow within your piping system. Stainless steel is a reliable material that is easy to maintain. Its stain and corrosion resistance properties mean that you may not have to replace the industrial long weld neck flanges for years to come.

6. Sustainability

Stainless steel flange fittings have a naturally shiny and elegant finish. You may not have to coat or line the flanges to protect them from corrosion. This actually makes this material a more environmentally responsible choice in the long run. Additionally, this metal is 100% recyclable if you decide to replace your bolts and flanges. Approximately 50% of all stainless steel produced nationally comes from recycled scrap metal, meaning that these flange fittings can help you reduce your overall carbon footprint for a project.

7. Easy Inspection

Pipe flanges linking equipment and valves provide an easy point of access for cleaning and repairs. With stainless steel being rust and corrosion resistant, the flanges provide easy access for inspection, modification, or cleaning. This can allow you to save time and money overall.

One of the key factors to keep in mind when purchasing pipe flanges is the material choice. Stainless steel is a strong, durable, corrosion-resistant metal, making it an excellent choice for flange fittings in the oil and gas industry. If you want to take advantage of these benefits, reach out to Lynco Flange and Fitting.

Stainless steel is a versatile material that is used in many different applications. The two most common types of stainless steel are austenitic which is highly corrosion resistant and ferritic which is magnetic.

In this blog, we are going to break down the basics of what austenitic stainless steel is, the key benefits it provides and where the uses of stainless steel fittings can be most beneficial.

Stainless Steel

All steels have the same basic iron and carbon composition along with nickel, but stainless steel also contains chromium - the alloy that gives stainless steel its well-known corrosion resistance.

Austenitic stainless steel contains high levels of chromium and nickel and low levels of carbon providing a balance of strength, workability and corrosion resistance. The standard stainless steel alloys used in plumbing applications contains between 18-20% chromium and 8-12% nickel, as well as small amounts of carbon 0.08% and manganese 2%. Austenitic stainless steel has the highest corrosion resistance and are the most commonly used type of stainless steel around the world. 

Benefits of Stainless Steel Fittings

Stainless steel offers a wide range of benefits to the architect and designer of plumbing systems which are:

  • Material Benefits

  • Environmental Benefits

  • Economic Benefits

Material Benefits

The combining of corrosion resistance with high strength allows the reduction in wall thickness and weight. Stainless steel is resistant to heat and chemical damage. It can withstand very high flow rates - in excess of 40m/s, making it capable to withstand long-term exposure to the elements in almost any environment.

Environmental Benefits

Stainless steel can be used in all types of water, including drinking water in public supply. It has an excellent resistance to the full range of potable waters, including various chloride levels. At the end of its useful life, stainless steel is fully recyclable and retains a higher residual scrap value than ordinary steel.

Economic Benefits

Stainless steel is low maintenance and requires no additional coating, in both indoor and outdoor applications. The expected lifespan of a stainless steel system is more than 50 years, reducing system down time, replacement and maintenance costs over the life of the installation.

 

Stainless Steel Fitting Applications

With all the benefits that come with stainless steel there are equally just as many applications where these fittings can be utilized. Here are some key beneficial areas:

  • Residential & Commercial water systems that are subject to various stresses.
  • Commercial & Industrial piping systems that are needing to perform well under the toughest and harshest conditions.
  • Industrial Projects for sanitary or highly corrosive applications.

In Summary:

There are a variety of stainless steel fittings on the market, the most common ones are bushings, caps, couplings, crosses, elbows, locknut, plugs, tees, unions and valves. The most commonly used grades are 304 and 316, both are available in a heavy and light pattern option and with a vast size range.

No matter the plumbing situation, there is a stainless steel fitting for the job.

Have further questions about this subject?

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What are the benefits of stainless steel fittings?

The Benefits of Stainless Steel Fittings

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