What is retort pouch packaging?

One of the greatest advantages of using retort pouches instead of alternative packaging options is the level of customisation available to you. Unlike cans and jars, which are rigid and have limited printing areas, retort pouches are made of flexible materials and come in many shapes, sizes and finishes. Some examples of the customisation options you have include: ‍

For this to happen, products must be packaged in a container that can withstand the retort packing process. Traditionally, companies have opted for glass jars and metal tins to package these types of goods, but brands are looking towards retort pouches as an alternative solution due to the many benefits they offer, examples of which include: ‍

Many food, drinks and consumable products need to be sterilised within their packaging before they’re safe to sell in retail locations. Sometimes referred to as aseptic processing, this process ensures that the products are sterile, safe to consume, and won’t need refrigerating before being consumed. Food may simply need to be heated or cooked before use.

Are retort pouches sustainable?

The sustainability of your packaging should be a key consideration, as the benefits of choosing a more environmentally friendly option go beyond reducing your footprint. Consumers are consciously making purchasing decisions based on how sustainable a product is, which is everything from product development to how it’s packaged. Retort pouches have many qualities that make them a more sustainable option than other packaging options, and we specialise in helping businesses make the right choices as they develop their pouch packaging. Some of the benefits of opting for retort pouches are:
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1. They require less heat during the sterilisation process due to the shape and flexibility of the packaging material.
2. The time needed to package goods is more efficient, reducing the resources required during assembly.
3. The flexible materials used in retort pouches mean they take up less space in storage, and there is less wasted space in warehouses.
4. Transporting retort pouches at all stages of its lifecycle is cheaper due to how lightweight the packaging materials are.
5. Retort pouch materials are capable of being widely recycled across the world, and as the packaging is a single unit, it’s easy for consumers to properly dispose of.
6. There are many global initiatives focused on improving the sustainability of all pouch packaging, meaning future development will improve retort pouches even further.

Is a retort pouch the right choice for you?

Retort pouches are exclusively used for consumable products that require heating, cooking or sterilisation within their packaging. Some examples of the types of products packaged in this way include instant meals, soups, rice, sauces, pet foods, etc. Retort pouches offer many advantages for products that need to be prepared in this way, and there are various materials available that are each suited to different types of consumable products. If you’re considering pouch packaging but do not need to heat, cook or sterilise the goods in this way, then a retort pouch may not be the best choice. We offer many other pouch variations that may be more suitable for you, which you can find more information on by visiting our pouch types page.

Working with a retort pouch supplier

We specialise in all types of pouch packaging, and we can offer you our advice and expertise while you explore different packaging options for your products. We aim to make the process as simple as possible, offering transparency and advice on the various decisions you’ll need to make. Sustainability is at the heart of everything we do, and we’re always exploring new initiatives and ways to improve how sustainable we are so that we can pass this value on to you and your customers. Whether you need someone to guide you through the process or you’re confident and have a vision in mind, we’d welcome the opportunity to discuss your packaging needs.